Swirl flap bar come off The number of enquiries regarding the swirl flaps on the 1. Jump to Latest 81 - 87 of 87 Posts. My car has a manual transmission. Hhhrrmm, Will do some carbon cleaning and get the EGR blanked off this or next weekend. Back of the engine about centre, half way down the block you will see a square bracket (swirl flap actuator bracket) between this and the engine block you should see the ball joint connecting the swirl flaps to the actuator. BTW first check that each flap moves easily (flick of a screwdriver) and once the old bar is off that No3 flap moves when you rev the engine as this is Here's a picture of my swirl flap connector rod, I used a screwdriver to gently prod it (ignition off) and the bar moved a few millimeters, is there any tests I can do to see if they have failed? Come join the discussion about performance, classifieds, clubs, modifications, I recently bought and modified the swirl flap bar and managed to get it to sit back on. They aren’t . 8 KB, 39 views) The Following User Says Thank You to abtuning For This Useful Post: Mainfolds often come up for sale on eBay at between £150 and £170+postage. Jump to Latest 322 views 5 replies 3 participants last post by whos faz Jun 4, 2014. Not sure where To fix a leaking swirl flap the manifold has to come off, there are a couple of hreads that may be of interest to you. So I changed that flap shaft ball joint, but when removing the spring clip I knocked off the plastic stop tab with a screw driver on the inlet manifold, so now the swirl flaps will do an almost 360 I have been told that this is to do with the swirl flaps on the car. Better mixing lowers fuel use and emissions of pollutants. I did come across one forum member who had his engine repaired due to swirl flap failure on a 2006 320D. Car was limping prior to this so thought could do no harm. GT JTDm - Replaced Inlet Manifold Or remove the actuator bar, clean the area, set the flaps to open Guide to fitting Vauxhall Opel / Saab 1. simba Discussion starter 11 posts Off Topic Discussions. Swirl flaps is the more difficult one as all the inlet manifold has to come off and strip/clean all the gunk off, not seen many good guides on how to do that. I've had a wee poke around and have noticed that the connecting rod from the actuating motor to the swirl flap pivots has come off, and there is no movement possible in the swirl flap mechanisms. A swirl flap is a small butterfly valve fitted to four-stroke internal combustion engines with at least two intake valves. Ok so ive had a look and the swirl bar seems to be buggered. Took off the whole unit and cleaned it along with the seal on the engine block. I did this on my 2008 TTiD last weekend, its on 84k, and well looked after. Over time, the flaps can break and fall into the combustion chamber. Saw a post about brass replacements. Around the number 4 is what appears to be some mastic or silicone rubbery stuff so i think its been bodged. 9 cdti 120 going to glue my swirl flaps into fully open position but can't remember if it was 1 o,clock position and how do you access the actuator arm to remove it, thanks Swirl flap position The number of inquiries regarding the swirl flaps on the 1. Drives: 2011 When you have the intake off, simply disassemble the swirl flap control rod from the intake and remove all the swirl flaps, they are a one piece unit and come out very easy. DO NOT force the I recently discovered the swirl flap connecting rod had come off, and when I put it back on it was clear that the points at which it connects to the manifold were worn so it Generally, when the bar has fallen off, the only proper fix is to replace the inlet manifold. There is no feedback from the flaps after finding my swirl bar off on my vectra c 16v cdti sri,i was gonna glue them at 10 oclock (not number 3 as its needs to be left) and im handy with a set of spanners,but ho my bleed*** god!! no room for my big hands,so thought sod it,i will wait till i take the manifold off in a week or so and do it properly with the blanking kit,but for now i will put the swirl bar back on,so Swirl flap cylinder #4: Swirl flap cylinder #3: Swirl flap cylinder #2: Swirl flap cylinder #1: As you would expect #1 is the worst. Liberal amounts of carb cleaner and a rag, nice and clean on the body and the manifold. but when i set off , it is lacking power accelerating untill the revs slowly reach 2500. In the end, the manifold was removed by brutally cutting the lower swirl flap actuating rod off in situ with an air saw and then grinding 3mm from the alloy block protrusion so that the manifold , 1. 9 16v Jtd 2005 with the link bar (that often becomes detached as the ball joints wear out) running along So I cleaned and popped the bar back on as best I could, the sockets are quite worn. I found the swirl flap bar had fallen off while I was changing the egr valve on Sunday, I've temporarily bodged it with some lockwire for now but it doesn't move at all when the engine is revved. I also sprayed some lube over the swirl flap actuators, there were bubbles on tick over so I guess the manifold will need to be repaired or blanked off at some point. Reason being is that only the third flap is attached to the actuator that opens/closes Have a search on swirl flaps. Hi all. Drives: X5 F15 '14 M50D. Joined Jun 27, 2020 Messages 6,159 Location Sunny Essex Car E320cdi and CLK200. text=Cause:- Charge air pressure going to cost to fix, Swirl flap ***PRE-ORDER*** The first and only real swirl flap delete kit for the CJAA/CBEA this completely removes everything in the intake related to the flaps. 9 cdti swirl flap open, vectra c swirl flaps open position, swirl flaps position 1. Skip to content. Major . Swirl flap modified bar fitted: All fitted nice an snug, no way it is dropping off now! Took the throttle body off, pretty oily and some accumulation of gunk around the manifold opening. Inside this gap, you should be able to see a silver bar that runs across the top of the engine. The fault code read P2075 being the swirl flaps. Or alot of people go for a blanking kit. There was plenty of info On it when I did mine. As the wear gets worse the valve assembly will lift and the actuating bar will come off. 2 CDI EDC15 Swirl flap off; If this is your first visit, be sure to check out the FAQ by clicking the link above. All times are GMT -5. The rod must have jammed the actuators movement at some time to log the fault and then fallen off completely. The car feels so much better now and all 4 swirl flaps are moving instead of just the 1. If it were me, Pulled off the engine cover to find the swirl flap rod laying on its side completely disconnected. 9 cdti, my car is currently puttin out code p2279 (air intake system leak) it’s in limp mode no guts at all, I’ve cleaned egr, map sensor, although sensor looks abit worse for wear but when putting this back in I noticed the swirl flap bar is completely off and loose, I believe it’s a ballache to do removing Intake Swirl Flap delete question. In the case of this engine, there are Mercedes Benz OM642 V6 Diesel Intake Inlet Manifold Swirl Flap Repair Connecting Runner Rod Fix Kit Install Instructions Guide: Page 5. I am working under the assumption that the EGR has nicely gummed up the flaps along with everything else in the inlet manifold, and I'm planning to remove it and On the older swirl flap design the flap could come loose and actually fly down the intake and possibly make it into the cylinder causing serious issues. A20DTH definitely has swirl flaps (made of plastic!!), they are inside I thoight the plastic ones where the new ones that dont cause damage if they come loose. 336. Tempted to replace the 'third' fuel pump stud (the one you have to remove) with a bolt the right length. I did see a guide here ages ago about doing this This is because Number 4 swirl flap actuator rod fouls the alloy side casting where the EGR pipe bolts on – just madness because it turns an already difficult job into a nightmare. Not available as a spare part,so the only options were a new manifold for some 700 odd quid or remove flaps and the pump and blanking off the vacuum pipe. I had the P1112 problem almost five years ago now on my 2. Well lads, In a bit of bother with the 1. 9 cdti swirl flap holding open, how to fix swirl flaps open position, saab vauxhall swirl plates what is open position, 1. 2direct. 10 bar of boost lol completley unlrelated but cool ! manifold (£600+). Typically, the swirl flaps are closed at idle or low speed. The car has been to a BMW specialist multiple times and the manifold and swirl flaps were fully cleaned as they had lots of build up. Top. When removing the flap holder mine snapped, some people dismantle the holder and after reoving the flap they re use it in the manifold. Thanks again Matt Its an inlet manifold off job. then it picks up. i was first at the set of traffic lights right infornt of a bridge and the car starting reving at 1200 rpm on its own so i turned it of and then went to turn it back on and it isnt turning over. There's also a lot of soot in exhaust and a small bit in engine bay. A couple of years ago i noticed the swirl flap connecting bar had fallen off and would not go back on as the ball tab had broken off the no. I just want to ask since then has any one else blanked there swirl flaps, if so have you noticed any problems? My car is very sluggish below 2200 rpm. The car also has an air intake system leak. Anyway they're coming off so it doesn't matter much. I will take the throttle body off tonight and see how it looks for a clean up New swirl flap rod arrives from Germany later this week. The eml is on and I have no power. The flaps are free. The new manifold would come with the same plastic rod attached which will lead to the same problem further down the line. I bought and fitted the item you will see on ebay from Germany (brass connectors) and fitted this to cure mine. 1,100. Socket chopped off swirl flap motor: "Why yes Mr ECU I'm definitely a working swirl flap motor" resistor, 4k75: I split and re-wrapped that bit of loom so the resistor can be placed For the swirl flaps. With a large flat screwdriver, twist & force it off. Do the swirl flap motors fail? And can I reach it and the no3 flap without to much trouble? Bladdy car! About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright hi my swirl flap has come off and n0 3 does not move either way when accelerator pressed no4 just spins and leaks My car is a 2008 built model and I've not suffered any issues with the swirl flaps or swirl bar. 9cdti site:www. Call us : 01823 662067. I wonder how just removing the operating bar between solenoid and manifold runner has made the Either the whole manifold has to come off, or if can be split in-situ and just the plenum removed leaving the swirl-flap assembly bolted to the head. Sudden lack off power with no other ob can anyone tell me what would happen if i just left the swirl flap as it is because the rail is off mine now i have took it out completely as it was on its side what would be the side affects as it were or more to the point what would it do to the engine mines done 65,000 still doing 48 mpg with the rail off but smokes bad on short runs ok on long runs eg motorway Swirl flap. Have been having issues with the swirl bar falling off and causing rough idle but glued it on last week, took it off now and flap 1 and 2 turn 360 degrees easily? and 4 will turn freely as normal. The EGR function is monitored with airmass values, and the flaps being open when they should have been modulated or closed caused the code to be It's the bushes/clips that hold the swirl flap rod that wear and drop off into the engine With the swirl flaps removed you will notice a bit less torque in the lower revs BW chiptune BW autorepairs 0208 561 1818 Come join the Repair kit for the swirl flaps for your BMW with M57 engine. Before i wrote this post i did use the search machine here and did come across a thread of the same topic. they are fixed open/shut or somewhere in between. Appreciate 0 According to Alex Crow :- One potential issue with removing swirl flaps on cars with CDI3 or above is EGR monitoring. Had the problem that seems most have had regarding the swirl flap bar falling off due to wear. The time now is 05:08 PM. So i turned them to the open position and it was fine but recently i have been getting the intake air leak detected fault code and a loss of boost pressure. I changed this bar in under 20 mins, with no special tools other than a long handled long nose plier set. 9 engine. Step 2: Install Anti Benefits/drawbacks of swirl flap delete? - Page 2. Rep. my swirl flap bar is busted as when it drives the rest it pops off so i bought the repair kit of X8R for the bar. 1 valve open, using the swirl flap rod to hold the others open! Easily reversible, but stops the code and limp Hi everyone. off . 5k rpm,the car felt like it was mis-firing. To prevent engine damage, our Thanks, I did come across that thread but it didn't seem to give a clear answer. 9 cdti swirl flaps open, vectra manifold flap open or closed, when do 1. 9 CDTi 16V engines (engine codes Z19DTH and Z19DTJ) seem to be on the increase. 9cdti 150, I’ve only just noticed that the swirl flap bar is completely off and the top of the manifold where the bar is supposed to be is covered in what looks like black grease or oil. I don't know how long it will last for but for £35 it's worth a try? Hello its me again with smoking 320cdi cls some suggested that maybe swirl flap linkage come off, or stuck ! Can i see them without removing inlet manifolds ?? Thanks . 00 labour by my local indy, I wasn't going to take the risk! Ok guys engine check light has come on and the car has gone into limp mode so i pulled off the engine cover to have a quick look and noticed that the swirl valve bar is completely off all 4 valves. 4CAE - EGR position controller, position sensor, signal. There is a fix from the Vauxhall forum guys that can replace parts to fix it (potentially) mitigating the need for an expensive inlet job. This post aims to answer most of the commonly asked questions about these I bought a used manifold so I could weld up the swirl flap holes, I think it's a better and more permanent fix. 3 flap and the actuator and stuck the no. I have a 2006 sri cdti (150) and it has suddenly developed a accelerating probelm. F40Model Year: 2019 Power delivery seemed to come in afew hundred rpm sooner and was less breathless higher in the rev range HTML code is Off. I had a saab 9-3 and a signum in today at work, one in for the fault and one for a service. Easy to blank off the EGR, just slacken the 2 bolts which hold the pipe on and slip a piece of flat metal strip in. Fit an M5 bolt with thread lock. Jul 13, 2020 #2 W1ghty MB Enthusiast. However, I have noticed that the bar does not move under light throttle (as it did before). I tested the car and the code hasn’t come back . Maybe search using vectra as a car type as more common with 1. _____ BMW E90 330d M Sport LCI in Sapphire Black. Welcome Back! In today's episode on Project Vectra we split the manifold in to two sections and give it a good clean and whilst were at it we give it the swi Hi all, signum 1. Could not wait for the turnaround on deflap etc because of an impending long journey. 9 CDTi 150 anyway and I'm pretty certain it's an identical engine on the Zafira, Hi everyone, I’ve read a thread on here about blanking swirl flaps on a 1. whilst idling, when you rev it slightly it doesn't want to rev smoothly and feels like it The EGR is already blanked however the mechanic noticed some oil around the top of swirl flap 3 and mainly 4 (looking from left to right). 9cdti uder the swirl flap rod . I need working solution, with all flaps maps off, not only cut dtc Attached Files. Sudden lack off power with no other ob Yeah, it was on mine, they were replaced by a dealer but Bank 1 flap shaft ball joint wasn't replaced, probably because it's fiddly to change, so the link bar kept popping off. Just wondering if anyone else has done this and if any good or have I just wasted money and time. 9 units the bar was on top with the actuator underneath connecting via flap 3 and the bar had nylon cups onto the metal flap balls and use to come loose , so you could Your one won't have the swirl flaps unless it is a really late 2005 156 Sport, the early CF4 (147, GT and Sport 156) cars have an aluminium inlet manifold with plastic swirl flaps, the late CF4 (2007-on GT, 147 & 159) has The usual sign that they are worn and leaking is an oily/sooty build up around each spindle. 5k rpm,the EML would come on and the Hi my saab 93 2007 the 1st swirl flap on the intake manifold is leting air out and the 4th is leak fluid the control bar connecting the four swirl flaps as come off. GM parts I think, generally come with a two or 3 year warranty when fitted by a VAT registered garage. For anyone who wants to remove the swirl flaps on their TTID pls see below. front bumper and upper slam bar, engine the on a trolley jack and try and jiggle the engine Swirl flap deletion A common problem on modern diesel Alfa Romeos. I noticed the swirl bar has come looses and there is lost of soot on top of the engine bay. 95% positive it's a swirl flap issue. I had the apparently common issue of the worn flap bar in the plastic intake manifold on my 08 FR. In the how 2 it recommends replacing the swirl flap actuator and linkage, some people say not to bother if it works, other people still say Dark Mode; Light Mode; menu Log in There options when it comes to swirl flap issues that depend on your car and its needs - read our BMW 1-series issue and how we resolved it. 2CDI 143ps automatic gearbox? ECU HW: 0281010798 SW: Mercedes C W203 2. 9 swirl bar swirl bar swirl flaps. I looked at back of engine where the glow plugs are and nothing to be seen . ISTA+ 2C3200 Swirl Flap Actuator mechanically Faulty I am going to map the engine and do an EFT delete and block off the feed pipe into the the fault 2C3200 is not longer appearing but, on the other hand, this 2 new well guys i told a few members about my swirl flaps being on their way out and finalily last night the bar come of and i couldnt turn my car on. P1109 Swirl Actuator Malfunction Cause:- Stiff/sticking swirl flaps overloading or stalling the drive module motor. When giving it some throttle below 2. Only way to tell for sure it to remove the actuator arm from the bottom of the far right swirl flap then lock them in the open position (move the metal bar on the intake manifold to the far left) As I said in my other thread, my swirl flap bar is popping off all the time. vectra-c. in the days of the old 1. My swirl flap bar keeps coming off as the nipples are worn down so I can't click it back on, I have read about taking the bar off and leaving 1,2,4 left open how true is this. Long story short,but i unplugged the power to the control module for the swirl flaps (which left them open). That way, they create Yesterday I took off and cleaned the erg / map and maf sensors. And then I moved on to look again somewhere elsebut I spotted the swirl flap actuator linkage (linking the actuator to the swirl flap below the manifold) it was attached to the actuator but not the swirl flap arm. The swirl flap position is regulated by an electrical or vacuum-actuated servo mechanism. 9 cdti 150 manifold problems, astra swirl flaps, swirl flap failure symptoms, swirl flaps vectra c, Yes you can try and pop the bar back on but it odds on that the plastic connectors have seen better days. My car has 130000 miles. vectra 1. F40Model Year: 2019 + But why not just spot weld the screws on the swirl flaps so that they never come off? wouldn't that fix the whole swirl flap issue? Appreciate 0 Quote 03-02-2020 , 04:49 PM #34: RL18. it starts no problem and idles fine. So far the engine management light hasn't come back on. Swirl flap bar. Watch them when the engine is revved, see if they pop up. Does it come with the gasket for the intake manifold side? My flaps be throwing codes the plastic ball I've fitted both the swirl flap arm repair kits and the faults returned after 2k miles as the inlet manifold needs to come off to be cleaned and new internals. Although the TiD's had swirl flap failures this does not AFAIK result in the destruction of the engine as it does with the TTiD Apparently the swirl flaps are stainless steel and physically can't come off. so my need to “purge” the fuel decided mounting it to the back of the crash bar was the best option. Then tackled the egr. swirl flaps. 5 3cly Swirl flap bar brush removal for repair and fiting of new rod and plastic bearing/Guides Noticed my swirl bar off today. Set it where i wanted, drilled two small mounting holes The Swirl flap with the Blue cable tie is off a Mondeo mk 3 inlet manifold. I have not done this and it doesnt really matter too much. Nearly Hi, right here goes, my veccy 1. swirl flap removal kit and questions 335d. If the inlet manifold is so bad that the bar comes off or the flaps fail then plugging a few holes in it with a deflap kit doesnt do much good imho. After all this work and a manual regen the car would sometimes run fine and sometimes go to limp mode. Philje123 Active user Posts: 190 Joined: Sun Sep 25, 2016 5:47 pm You mention that the problem will come back again once fixed. ONE THING TO NOTE: Everytime you make up a configuration of ratchet, ext. [/FONT]The holes in my rods four plastic pivots were badly Vauxhall Vectra C (2002 - 2008) - 2006 1. On the TID the bar detaches, So I have been quoted £325 for a new manifold putting on with the flaps blanked off. with my actuator bar sitting on top of the inlet manifold they are not working now. 1. Volvo XC90 edc16 375898_400202 stock. Swirl flap principle in a four-valve engine. Jump to Latest 2K views 3 replies 3 participants last post by Pbird220680 Jul 12, 2020. I then removed the operating bar between the solenoid and the manifold runner. Bimmerpost ☰ Model Selection. It’s why I glued them. With increasing mileage, dirt and soot deposits build up on the swirl flaps. My swirl bar has totally come off. 9 cdti, swirl valves 1. I have a spare manifold but it needs cleaning. Thread starter Bob S. Sadly swirl flaps are poor in design and are prone to failure. So I looked elsewhere, checking the swirl flap link bar was intact and operating freely when I moved the link bar with a thin screwdriver. Still need to remove manifold to do this. these are a common fault and are always going. I have spoken to PMW and they say the black can't be used on the N57 manifold and any sort of swirl flap failure would mean a new manifold. swirl flap 3 is the driving flap that why its hard to move, had this today as i worked it out. If the swirl flap remains closed, the air charge in the cylinder is reduced, causing more black smoke and reduced performance. 9cdti 150 (2006) is smoking quite bad under acceleration, so bad that the back of the car is covered in soot, so i decided to check the swirl flaps and there is no bar connected to the top of the flaps, it is know where to be seen, there is some sort of green silicone sealer stuff stuck on flaps 1-2 and 4, stopping them from moving, Hi everybody. Was looking where exhaust gases were coming from that are getting in the cabin. When they are removed and the holes blanked From my memory no, head would need to come off. The time now is 01:21 PM. This is quite a big job but I'm doing it at same time as cambelt which makes sense as fuel pump has to come off. 9 cdti swirl flap removal, vectra Repair kit for the swirl flaps for your BMW with M47 engine. The below picture is of a used swirl flap BMW Mini Cooper D 1. Got home being followed by the aa in limp mode and took off the hose by the egr and looked in and it was caked in carbon. 99760 Where the 4th swirl flap should be, it appears there is a hole and the swirl flap is missing. 1 5 of vectra diesel 1. This mechanism is controlled by the ECU (engine control unit). A motor is mounted underneath the manifold that operates the swirl flaps - it moves the Turn car off and on agin and then it drives Absolutely fine, Had it plugged in and was showing a Swirl flap actuator code Has anyone come across this problem? Appreciate 0 Tweet. The swirl flap bars fall off due to the swirl flaps seizing with the build up of carbon in the manifold. What are swirl flaps? The swirl flaps are small, square pieces of metal that are mounted in several ports of the intake manifold. It moves side to side when gently revved no 1 and 2 are firmly attached however 3 is attached but lifts off freely and number 4 is not attached to anything. Was driving on the motorway and suddenly got eml on and no power/running like a pig. Once you cut the flap off the end of the unit the little arm on the other side that controls it is now loose. I understand the mechanical concern with failure of these valves, but if anything according to the BMW technical manual, there is a LOSS of power at high RPMs with swirl flap closure: "Effects of Swirl Flap Malfunctions: If the swirl flaps stick in open position: Deterioration in You can remove the flap motor but you will be refitting it so dont damage it. 9 cdti swirl flap 10 o oclock, glueing swirl flaps, astra 1. 9 cdti - lacking acceleration. I did a write up but can't find it Bank 2 is passenger side, swirl flap motors = red boxes, Checked swirl flap bar and it is still seated correctly and all 4 flaps are moving when engine is revved. I wanted to see if my swirl flap bar has come. "Giff" is right though, one company not mentioning names do push the problem on the E90, the flaps have definatly been re designed on the E90 but for the sake of £20. Thanks in advance . Location I don't feel I understand the performance reason for doing this. You can replace the manifold, bar and actuator. Blocking off the ports will obviously mean that the swirl will not work. Pbird220680 Discussion starter 2 posts Should have swirl flaps, look behind the cam cover by the glow plugs, there should be a flat bar running across which works them unless it's already come off which is common when the start to stick. Really bad bodge on the egr cooler gasket: The number of inquiries regarding the swirl flaps on the 1. Touch wood it has been fine ever since and this was my last 'major' problem with the car until I smashed it back in January. Start date Aug 29, 2024; so come to think of it I never had that fuel filter issue when I had an aux pump. The above picture shows a standard BMW swirl flap removed for an inlet manifold. 147 1. makes easy for cleaning as well. turned off the EML using a computer and took it a test drive up the road Come join the discussion about performance, classifieds, clubs, modifications, troubleshooting, Thanks for your help. The EGR is already blanked however the mechanic noticed some oil around the top of swirl flap 3 and mainly 4 (looking from left to right). once out take an appropriate size torx (t37 I think) use screwdriver to remove the swirl flap screws I thought I'd do a quick video, I've seen a lot of posts about swirl flap problems lately, mostly the bar falling off. This is did not solve the ANOTHER problem I have just noticed. Bought a new mani from LMF Vauxhall (arrived in an Alfa box) - has uprated bar and flaps (metal with plastic flaps). You remove the bar and flaps and blank the holes the swirl flaps were in. I would have left them in but the vacuum pump for flap control failed resulting in a ticking farty noise for a few seconds after engine shut off. Then they'll never seize again! Hello all, My Vectra 1. This is not a problem as you can use your M8 lock nuts to sort this out and put them back in later. When this is done you can get cracking. Letting off the throttle stopped it,but if i kept the foot down for long enough (giving it enough time to get up to over 2. This causes the fresh air to swirl. 17. Bar is connected and so is the electrical connector. bar, adapter and socket, Wrap insulation tape around the joints so the extension bar/adapter/socket can't come loose and fall down where it might be hard to retrieve. Swirl flap symptoms, z19dth swirl flaps, vectra 1. [FONT=Times New Roman, serif] How many rods have fallen off and the owner does not know ?. Swirl If you take off the engine cover (just pull up on all 4 corners) you will see a long gap with 4 rods with cables on the top (glowplugs) and laying at the bottom you will see the swirl I thought I would look at a problem evident on these cars the swirl flap issue. If it still acts up then I guess the next step will be a new/used but tested throttle body. One flap is broken! 3. Posts. New mani with gaskets was around £160 with £250 labour. Or alot of people go for a I've disconnected the rod underneath and wedged the top bar with flaps at 10 o'clock so they don't move. Usually swirl 3 is fine as connected to rod underneath. Forum Rules. rar (68. 9 16 150 TID swirl bar repair kit Before you start, check out the new guide on page 5 which provides slightly easier instructions and a link to The car is a 2. I had the Swirl Flap mod kit fitted and a new Swirl Motor. WIS tells that you need to check swirl flap actuator power supply and feedback to ECU. Join Date: Aug 2019. 9 CDTI and saab / Alfa Romeo 1. Come join the discussion about performance, modifications, diagnostics, maintenance, and more! The swirl flaps and the actuator come off as one with the manifold then the metal manifold replaces them, Hi , thought I'd add some things to this. Quote 01-25-2024, 02:27 PM #2: volc. Simply pull it out, use a 5mm tap and tap the hole out. I have seen a 2005 E220 CDI (CDI3) with permanently open swirl flaps throwing P2355-002. Had been getting smoky start only 1st start of the day. The swirl rod has come off. I managed to remove the bar and refit it to all ball joints properly and the saab now drives fine, no limp mode or faults and the flaps move as intended with revs etc. With Eml on on high revs producing p0400 code as I only have a cheap code Step one is to make sure the flaps are free and if not gently try to free them with a little WD40, Plus Gas or similar. com, 1. We may earn a commission for products purchased through links on this page I have removed the swirl flap actuator link rod from the underside of the no. HTML code is Off. I can see a flap hi guys can anyone give me some advice on swirl flaps as my rail has popped off so took it to garage and garage said that cause one has seized up that's why rail came off and they quoted me £1200 to fix but have looked myself at flaps and the one he said has seized is abit stiff but its like its on a spring I push it one way and when I let go it returns back to start. I think I got lucky I found a partially broken flap on cylinder 1. That's how it is on the Astra 1. Any BMW manufactured between 2000 and 2008 is likely to have swirl flaps installed as standard because BMW phased out the usage of swirl flaps in their engines in late 2008. Clean the manifold. There is tremendous play in the rod, it pushes in and out and the washer type item has come loose, which leaves the hole exposed (explains why smoke was coming from this end) 2. All bar #3 have between 3 and 6mm vertical eventual snap and total engine write off. This post aims to answer most of the commonly asked questions about these parts. 9 CDTI )150) have all of a sudden has no power struggling to get past 50 MPH, so I've has a quick look under the bonnet and discovered the following. Just pull the joint bar off and glue them. In the 7 years I’ve had my car it’s never had a swirl flap bar so I’m assuming the flaps are doing what they want but it’s never affected driveability or performance so I left it. It's not uncommon for the bar to go missing entirely, but you'd Swirl Flap fix? Jump to Latest Wouldn't trust it, since it doesn't actually fix the problem that causes the bar to fall off in the first place, Come join the discussion about performance, classifieds, clubs, modifications, troubleshooting, maintenance, and more! I bought this part recently as I had the engine management light come on in my Saab, I had it plugged in and it came up with a fuel code, checked everything under bonnet to find the bar had popped off again for the second time in six months. is it So I recently about 1 month ago bought a Astra 1. Bought them and fitted today. 85. Remove the swirl flaps (or blank them off) Replace the swirl flaps (or the inlet manifold) swirl flap removal kit and questions 335d. on both of them (Z19DTH) the flap linkage had come off. P2705 (02) is swirl flap feedback failure. I took off the beauty cover to reveal all the technical parts. My swirl flap bar has come off on my vauxhall vectra cdti 150 the flaps are open and the car is running great possibly Evan better but I have been told they could carbon up in time causing me problems like taking the manifold off to clean. 9 cdti 150. whos faz 1. 4D EDC16C31 swirl flaps off Hi all. 9 cdti swirl flap removal, 1. Petrol. Jump to Latest on the top of the manifold I finally found the plastic bar which moves the 4 flaps, valve is changeable so the connection between that and the bar is not a permanent connection and can be clipped on n off do you think it will last or keep coming off? Hello everyone, can somebody help with swirl flap removal ( p1189) on EDC 15 Mercedes W203 2. There is a number plate screw cap mod guide on the net for a bodge if the bar has come off. Once i have the money to get the job done/replace the manifold, would i just blank the swirl flaps on the manifold or put repair kit and use that would that be any good or no need for blanking the swirl flaps? In 2008, the average recorded saving for their new customers was 15. S. Mine is 2010 have read somewhere it should have a stronger swirl flap setup. To provide a greater filling level, the swirl flap is opened at higher engine speeds and torques. 3 turret. Zafira swirl flap rod. With a swirl flap, one of the two channels may be closed. . Have to say my stud remover tool made light work of getting it off thank God. last week took off the inlet manifold and EGR to give it a good clean. Code reader read a P1109 code which "alexandlilsdad" confirmed as a swirl valve actuator fault. Once you know where they are its a mix and match with extensions and a ten mil socket and off you go. That The 4-cylinder M47, M57, M47TU, and 6-cylinder M57TU were among the M series engines to incorporate swirl flaps as a first for a BMW. Private . DIY Swirl flaps actuator. You may find some of the studs come out in preference to the nuts coming off the studs. The actuator is prob not your problem its the swirl flaps prob clogged and making the flaps stuck I've just done mine and its a long job to say the least you can split the inlet and clean it you'll be surprised by how much crap comes out. I've got the usual issues everyone complains about with the swirl flaps and so i decided to replace the whole manifold with a new (upgraded / revised) one. Well yesterday a family outing to the zoo ended up being a call out from the aa. Yes, you can have the inlet manifold deflapped etc, When the bearings in the valves wear you will see signs of oily build up around them and the bar will come off stopping them from being opened and closed by the actuator that is connected underneath to the 3rd valve . Well last night I decided to pull the Good job, I’ve just done my 2007. 5% off the BEST quote they'd had! Please phone them on 0800 917 2274 or 01424 200477 and quote the club name and/or reference number swirl flap bar mod. Cambelt can be left in place, but you need to immobilize the pulley for the HP fuel pump as the pump needs to be removed to allow clearance for the manifold to come out. This hasn't happened on the updated version that I know of. A swirl flap actuator bar should run along the top of the inlet stubs, connected to the flaps inside via small cranks. The swirl flaps are also opened when the engine starts and when it is overrun. Swirl flap bar come off [Vectra C] [02-08] Jump to Latest 2K views 1 reply 2 participants last post by MikeSW17 Sep 11, 2015. This is an I bought this part recently as I had the engine management light come on in my Saab, I had it plugged in and it came up with a fuel code, checked everything under bonnet to find the bar had popped Head under bonnet time revealed that the control rod between the stepper motor and the arm that controlled the flaps had come off the bottom end completely, hence the 'circuit open' fault. I got a torch and from pictures off the net tried to locate the bar/rod. The time now is 05:38 PM. If it's come off once it more than likely come off again. I mounted a video camera to see if swirl flaps were opening. Take a good photo of the swirl bar and we'll tell you what kind you have. The actuator motor is hung off the passenger side. P2279 – Intake system air leak detected Cause:- Charge air pressure in My story is that the EML came on and I discovered that one of the 'cups' had popped off,i popped it back on but the EML didn't go off,so i called out the breakdown who reset the light and all Last year had swirl flap bar pop off mine. By mikeyp40 in forum Vectra C / Signum Car Chat Replies: 16 Last Post: 1st June 2014, 17:17. It is installed inside or just before one of a cylinder's two intake ports, allowing to throttle its intake port's air flow, causing a swirl in the other intake port not fitted with a swirl flap. All four glow plugs dead, throttle body gears stripped, swirl flaps loose in the manifold with bits of brass bar floating about. VOLVO XC90 2. Hi guys. I thought I'd do a quick video, I've seen a lot of posts about swirl flap problems lately, mostly the bar falling off. To prevent engine damage, our repair kit replaces the original swirl flaps with custom-fit, CNC manufactured plugs. if you turn the ignition on and watch it Hello, Have come across a swirl flap blanking kit on ebay. 2 16v Direct. Although I have since found out you can actually buy manifolds off eBay that have no swirl flaps fitted - An even better option. 00 Blanking plugs and £120. The bolts, tap and thread lock will cost you about £5. 4E0F - Swirl flap plausibility. Save Share Come join the discussion about performance, modifications, diagnostics, maintenance, and more! Show Less . swirl flap bar mod. The swirl flap rod recently came off. hhetpr sgy xqx qhurm bsom anjf umqi enja amgb ourm